Monday, 16 January 2017

Balance Calibration

  • The demonstration that an instrument or a device produces results within specified limits when compared to those produced by a reference standard (or) the standard, which is traceable to a national or International standard, over an appropriate range Of measurements.
  • difference types of balance calibration.
  1. Daily calibration.
  2. Monthly calibration
  3. Quarterly calibration.
1. Daily calibration: 

Spirit Level Check:

  • Should be in center position.
  • Check balance position.
  • If it is leveled, 
  • Air bubble exactly in the middle position. 
  • If not in center position adjust it and proceed for calibration.
2. Auto calibration:


  •   Press CAL (old modal C).
  •   Display shows a zero read out, to active internal calibration function.  
  • During Calibration : “C” will be displayed
  • After completion : display shows “CC”
  •  After calibration of the internal calibration the Display shows the zero reading. 
Acceptance Criteria: Self-calibration test should pass with indicates that the cal-int complete.


3. Daily verification:
  • verify the required amount of standards.
Nominal Weight
Actual value
(g) *
Observed Reading (g)
Minimum Limit
Maximum Limit
Tolerance
Limit
(±0.05%)
Remarks
400 g
200.0002 +
200.0002
399.999
399.800
400.20
0.00%
Nil
100 g
100.00028
99.999
99.950
100.050
0.00%
Nil
10 g
10.00007
9.999
9.995
10.005
0.00%
Nil
1 g
1.000037
0.999
0.999
1.000
0.00%
Nil

*Based on standard weight calibration certificate.
        
         Tolerance limit = Actual weight- Observed weight / actual weight X 100 

Monthly Calibration : 

  1. Spirit level Check
  2. Auto calibration
  3. Monthly Verification
Nominal Weight
Actual value
(g) *
Observed Reading (g)
Minimum Limit
Maximum Limit
Tolerance
Limit
(±0.05%)
Remarks
400 g
200.0002 +
200.0002
399.999
399.800
400.20
0.00%
Nil
200 g
200.0002
200.000
199.900
200.100
0.00%
Nil
100 g
100.00028
99.999
99.950
100.050
0.00%
Nil
20 g
20.00013
20.000
19.990
20.010
0.00%
Nil
10 g
10.00007
9.999
9.995
10.005
0.00%
Nil
5 g
5.00009
5.000
4.997
5.002
0.00%
Nil
1 g
1.000037
0.999
0.999
1.000
0.00%
Nil
*Based on standard weight calibration certificate.

Tolerance limit = Actual weight- Observed weight / actual weight X 100 


4. Drift Check:
Actual Standard weight : _20.00015g___________

Time
Observed Weight
Intial
20.000
After 5 minutes
20.000
After 10 minutes
20.000
After 15 minutes
20.000
After 20 minutes
20.000
After 25 minutes
20.000
After 30 minutes
20.000
Average
20.000
% RSD
0.00%

Acceptance Criteria: % RSD NMT 0.05.
Observation : passes / fails.

5. Uncertainty:

Actual Standard weight : 10.00007g___________


Sr No
Observation X1
1
10.000g
2
10.000g
3
10.000g
4
10.000g
5
10.000g
6
10.000g
7
10.000g
8
10.000g
9
10.000g
10
10.000g
Mean X
10.000g
SD
0.00

Uncertainty = 2 X SD / Actual weight as per certificate 
= 2 X 0.00 /10.00007
= 0.000

Acceptance Criteria: Uncertainty should not exceed 0.001.

Observation: passes / fails.


6. Accuracy :

Actual Standard weight : 50.00023g___________

No.of Reflicates
Observed weight
1
50.000g
2
50.000g
3
50.000g
4
50.000g
5
50.000g
Average
50.000g
Standard Deviation
0.0000g

Deviation = Actual weight- Observed weight / actual weight X 100 

= 50.00023 - 50.000 / 50.00023 X 100 
=0.000%

Acceptance Criteria: The difference between measured average value and actual mass value should  be NMT 0.10%.
Measured Uncertainty : 2 X SD / Actual weight as per certificates
=2 X 0.0000/ 50.00023 
=0.0000

Calculation: 1/3  X (mass value x 0.10 / 100)
1/3  X (50.00023 x 0.10 / 100)
=0.0167

Acceptance Criteria:  Measure uncertainty of the weight should be NMT 1/3 of 0.10% (mass value).
Observation: passes / fails.

7. Sensitivity :

Standard Weight
Actual Standard Weight
Observed Weight
400 g
200.0002 +
200.0002
400.000g
1 g
1.000037
1.000g

Calculation: Actual weight- Observed weight / actual weight X 100 

= 200.0002 + 200.0002 - 400.000 / 200.0002 + 200.0002 X 100= 0.00%

=1.000037- 1.000 / 1.000037 X 100 =0.00%

Acceptance Criteria: % deviation NMT 0.05%
Observation: passes / fails.

Quarterly Calibration:

1. Spirit Level Check
2. Quarterly verification

Nominal weight
Actual value (g)
Observed reading (g)
400 g
200.0002 + 200.0002
399.999
200 g
200.0002
199.999
100 g
100.00028
100.000
20 g
20.00013
20.000
5 g
5.00009
5.000
1 g
1.000037
0.999
Correlation Coefficient (K)
1


Acceptance Criteria : Correlation coefficient (K) : 1 ± 0.0001

Observation : Passes / Fails

3. Eccentricity :


Repetitions
Observed Weight (g)
Center
199.999
Upper left (UL)
200.000
Upper Right (UR)
200.000
Lower Left (LL)
200.000
Lower Right (LR)
200.000
Average
200.000
% RSD
0.000204


Acceptance Criteria : % RSD NMT 0.05

4. Repeatability:


Repetitions
Observed weight
1 g
10 g
100 g
200 g
400 g
1
1.000
10.000
100.000
200.000
400.000
2
1.000
10.000
100.000
200.000
400.000
3
1.000
10.000
100.000
200.000
400.000
4
1.000
10.000
100.000
199.999
400.000
5
1.000
10.000
100.000
200.000
400.000
6
1.000
9.999
100.000
200.000
400.000
7
1.000
10.000
99.999
200.000
399.999
8
1.000
10.000
100.000
200.000
400.000
9
0.999
10.000
100.000
200.000
400.000
10
1.000
10.000
100.000
200.000
400.000
Average
1.000
10.000
100.000
200.000
400.000
SD
0.000302

0.000302

0.000302

0.000302

0.000302



Calculation :   2 X SD / Actual weight of Measurement  X 100

Example:

Repeatability at 1 g  =  2 X 0.000302 / 1.000037 X 100  = 0.06 %
Acceptance Criteria  : Deviation NMT 0.10%

Observation : Passes  / Fails

What is the fumigation and fogging?

What is the fumigation and fogging?